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Functional Foams and Coatings

New materials to tackle sustainability challenges 

The Functional Foams and Coatings Work Package took significant steps forward on the functionalisation and processing of graphene and related materials (GRMs) into porous structures, such as foams and membranes, coatings for environmental applications like water and air purification, anticorrosion coatings and environmental monitoring devices. These address the United Nations’ Sustainable Development Goals to fight against the shortage of drinkable water, the increase of air pollution and the lack of proper health monitoring. 

The last 10 years 

The Work Package has faced some challenges in upscaling functionalised GRMs and their industrial-level processing into foams and coatings. However, these have been successfully addressed and two spin-offs were established, namely Sixonia Tech and BeDimensional. 

BeDimensional’s anticorrosion paint based on two-dimensional hexagonal boron nitride and Sixonia Tech’s graphene inks are already on the market. 

We filed several patents and coordinated several non-disclosure agreements to discuss graphene-based foams with various European companies, especially in the automotive and aviation sectors. 

We have also worked on membranes for water filtration and sensors for environmental and health applications. Finally, we have collaborated with the Spearhead Project GrEEnBaT, led by Varta Micro Innovation, to work on graphene-enabled energy storage solutions. 

Last year’s progress 

This year we published our progress in developing membranes for reverse electrodialysis – a technique that could capture the osmotic energy available from the difference in the salt concentration between seawater and fresh water. Traditional membranes, such as commercial ion-exchange membranes, suffer from inadequate ion transport abilities, while layered materials have emerged as promising alternatives to generate electricity. These thin membranes made of imine-based 2D polymers display excellent ionic conductivity and high selectivity, resulting in power density of 53 W/m2, which is one order of magnitude higher than traditional ion-exchange membranes. 

The team also published a method to develop single crystals of charged two-dimensional polymers made of pyridinium cations and BF4 anions. The crystals have a thickness that can be adjusted between 2 and 30 nm and can be as large as 120 square micrometres. They show excellent chloride ion selectivity and output power density, superior to those of graphene and boron membranes. 

Work Package Leadership


Leader: Xinliang Feng, Technical University of Dresden, Germany
Deputy: Paolo Samori, University of Strasbourg, France

Division Leadership


​Leader: Vittorio Pellegrini, BeDimensional, Italy​
Deputy: Xinliang Feng, TU Dresden, Germany

WP13 Xinliang Feng

Xinliang Feng, Work Package Leader

We cannot wait to see our technologies on the market in the next five to ten years. These sustainable materials can compete with the state-of-the-art technologies and hold the potential to address global challenges, especially water scarcity, air pollution and human health monitoring.”

Xinliang Feng
Work Package Leader
WP13 foam

Upscaled aerographene foam used in the AEROGrAFT Spearhead Project’s air filters. Credit: Christian Albrecht Universität 

References 

Wang, Z. et al. Nature Synth. 2022, DOI: 10.1038/s44160-021-00001-4 

Zhang, Z. et al. Nature Commun. 2022, DOI: 10.1038/s41467-022-31523-w 

Hou, H. L. et al. Adv. Funct. Mater. 2022, DOI: 10.1002/adfm.202207065 

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